Tweak Your Biz » Global » Bringing Production Back Home: How Online Companies Are Reshaping the U.S. Economy

Bringing Production Back Home: How Online Companies Are Reshaping the U.S. Economy



If you want to start a divisive argument in a room full of business leaders, just mention outsourcing.  Many leaders lament the rise of outsourcing while others’ businesses thrive on it, but the practice has existed for a long time.

The history

It took off in the U.S. in the 1960s, when standardized shipping container sizes made international shipping cheap, easy, and more efficient. This change transformed our oceans into relatively inexpensive freight highways and opened up a thriving global marketplace.

But, as is often the case, these new advances brought about unintended consequences with a far-reaching impact: Since manufacturing near your market was no longer necessary, this quickly led to the import and export of jobs in addition to goods. Outsourcing labor to the lowest-bidding countries became the norm for many American businesses competing for profits.

As domestic manufacturing began to dwindle, displaced workers were forced to find new employment. But after the 2008 recession and with China challenging the U.S.’s position of economic supremacy, there has been a renewed cry to return manufacturing to the U.S.

Bringing Production Back Home: How Online Companies Are Reshaping the U.S. Economy

Now, another powerful paradigm shift is finally making this happen: Online companies can reach consumers directly at a lower cost, and they may be the key to reshaping the U.S. economy.

Why online is happening

As the online market has developed and become more transparent, a number of inefficiencies in the old distributor/retailer model have become glaringly obvious.

Even if a product is manufactured cheaply overseas, the traditional process of getting the product to the consumer involves a distribution chain of retailers, distributors, sales reps, and advertising professionals that cost the end consumer much more than the initial production cost. This increasingly outdated channel can generate over 80 percent of a product’s final retail price.

But as consumers gain more access to information online and more control over their purchasing options, this is becoming a thing of the past. Consumers can buy the best products at the best value directly now, disrupting the traditional distribution chain.

Low-cost direct online companies are popping up every day and massively reducing the distribution costs of this equation, downgrading the advantages big companies once held by using cheap overseas labor. Small online direct businesses are now able to open domestic factories and warehouses, reducing transportation costs and “re-shoring” American manufacturing. How’s that for an unintended consequence of the Internet revolution?

Why is domestic manufacturing now appealing?

There are several additional reasons why domestic manufacturing has become more appealing in recent years, according to Denver Business Journal:

  • Increases in Foreign Labor Rates: Just one decade ago, Chinese workers made 25 times less than American workers. Since then, they’ve come to make nearly half of U.S. rates.
  • Cost of Transportation: Steady increases in global energy prices indicate that the costs involved with transporting goods will continue to balloon. The benefits of keeping manufacturing close to consumers are becoming increasingly clear.
  • Currency Fluctuations: The U.S. dollar has depreciated steadily over the past decade, while Chinese currency continues to increase in value.
  • Market Demand: The population size and standard of living in the United States underscores the value of domestic production of goods intended for domestic consumption. Not only are U.S. companies responding to this, but other countries have begun opening production facilities within U.S. borders.

While some business owners still complain about the higher labor and structural costs inherent in domestic manufacturing, more are coming to understand that as time goes on, the benefits will increasingly outweigh the negatives.

Making the shift

Most startups have embraced the new online distribution model, but many established companies are inextricably bound to existing distribution channels. Their entire business model and competitive advantage are based on an outdated system, and many businesses are paying the price. Borders and Blockbuster spring to mind as examples of businesses that weren’t able to adjust to the modern online marketplace quickly enough.

Under the old model, producers and consumers had very little power in the sales process, but as the Web brings more options and transparency to consumers, the power imbalance is beginning to shift. Consumers are now capable of finding the best products at the best value, eliminating the need for distribution middlemen.

As the inefficiencies of traditional distribution and the benefits of domestic production become obvious, more businesses will bring their manufacturing back to the U.S. Everyone involved — companies, consumers, and workers — will reap the rewards, regardless of what side of the argument they’re on today.

Images:  ”Global freight traffic /Shutterstock.com

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The Author:

Stephan Aarstol is the CEO and founder of Tower Paddle Boards, an online, manufacturer-direct brand in stand up paddle boarding. Tower Paddle Boards was invested in by Mark Cuban on ABC’s “Shark Tank” and was named one of the top 10 success stories in the history of the show by Entrepreneur Magazine. Stephan is an entrepreneurial thought leader and online marketing expert, and he welcomes anyone to reach out to him on Google+. http://www.towerpaddleboards.com/

Add Your Comment

  • http://www.ahaingroup.com/ Niall Devitt

    Hi Stephan & welcome to Tweak Your Biz.

    You make a really interesting observation about one of the consequences of online. For me, it’s also another example of the advantages offered by online to the small (and more fleet-footed) business and interestingly, also driven by consumer behaviour.

  • http://about.me/Lindeskog lyceum1776

    The futuristic vision is that you and I could create our own on-demand production by using new tech like 3-D printing.The best argument is to understand the philosophical meaning of free trade.